Services & Solutions
Manufacturing IoT Solutions and Predictive MaintenanceTypical Manufacturing Facility Challenges
Unforeseen critical machine failures which limit or block production output
- Unclear standards/best practices for what constitutes pre-failures
- Unnecessary early component replacement due to pre-defined maintenance cycle
Manpower – Maintenance and Analysis
- Normal plant operation and emergencies require improved resource prioritization
- Shortage of internal data analytic capabilities to generate insights on data sources
Manpower – Maintenance and Analysis
- Normal plant operation and emergencies require improved resource prioritization
- Shortage of internal data analytic capabilities to generate insights on data sources
Cumbersome or unsupported IoT solutions
Difficulty to quantify downtime, cost saving opportunities, carbon/sustainability progress
Service Simplified
- Uncover and understand various manufacturing challenges of the customer facilities
- Identify and source the proper sensors to collect data which can be used to mitigate or eliminate challenges.
- SCAEUS is not a sensor OEM. Our service is sensor agnostic, although we have an established network of hardware suppliers.
- Provide end-to-end services for sensor installation, commissioning, and data connectivity
- Real-time monitoring and analysis of data as a managed service to identify anomalies and patterns which indicate premature asset failure
- Notify client of anomalies and concerns in real time via email, text, call, etc.
- (Optional) Link notifications to CMMS and manage/schedule repair parts, physical maintenance, and coordinate the repair process.
Steam Trap Monitoring Examples
Example Trap – Blowthrough before-and-after
Example Trap – Intermittent behavior
Machine Health Monitoring Examples
Example Machine – Radial Vibration threshold breach / trend change
SCAEUS is a registered preferred contactor for DTE Energy for Steam System Monitoring Solutions
On behalf of our customers, we can apply for and receive exclusive energy rebates to be applied towards our services.
Save money by monitoring your systems, and save money on the monitoring services themselves.